![Explodet 01](https://tim.gremalm.se/wp-content/uploads/2012/03/Explodet-01.jpg)
Background
Two days after christmas me and my friend, Andreas Svensson, were going to watch Avatar 3D, the tickets was sadly canceled due to SF the bitch. We then started to think of something else to do, Andreas: “..how about that fireworks-launcher we spoke of a few mounths back?..” And so it was decided.
We had a short deadline, roughly about 5 days.
Finished result
![Explodet 02](https://tim.gremalm.se/wp-content/uploads/2012/03/Explodet-02-150x150.jpg)
![Explodet 03](https://tim.gremalm.se/wp-content/uploads/2012/03/Explodet-03-150x150.jpg)
![Explodet 87](https://tim.gremalm.se/wp-content/uploads/2012/03/Explodet-87-150x150.jpg)
![Explodet 04](https://tim.gremalm.se/wp-content/uploads/2012/03/Explodet-04-150x150.jpg)
![Explodet 05](https://tim.gremalm.se/wp-content/uploads/2012/03/Explodet-05-150x150.jpg)
![Explodet 06](https://tim.gremalm.se/wp-content/uploads/2012/03/Explodet-06-150x150.jpg)
BTW. Explodet is short for Explosive Detonator.
Launch-day!
20:00 – At new years’s eve, five days of constant work, we finally made it. It was ready for testing.
21:59 – We arrived at the party, I had not slept for 36 hours
22:06 – I started programming at the party, Andreas went to pick up some equipment
22:25 – Party-cat Sigge was showing interest in Explodet, discrete sniffing and foxy glimts from the eyes was seen.
22:53 – Unfortunately the software wasn’t ready, still had hope I would program it outside
22:55 – We went out to setup all the gear
23:10 – The fireworks launching-ramp was rigged
23:21 – The 230V-generator and 2×500W halogen lights was rigged.
23:40 – Explodet is up and running
23:41 – I found out that it was to cold to program, -15 degrees C. We decided to launch the fireworks remotely (by pushing down spacebar) was good enough.
23:55 – Cable setup
24:00 – Still cable setup
00:01:01 – Success! First firework fuse is sparkling.
00:01:05 – Disaster! The firework won’t lift off, 20 peoples is throwing them selves down the hill.
00:01:30 – It all went well! 🙂
01:15 – The final fireworks went off in a beautiful sparkling rain.
01:16 – Starting to bring the rig down
04:00 – Finally home!
![Explodet 92](https://tim.gremalm.se/wp-content/uploads/2012/03/Explodet-92-150x150.jpg)
![Explodet 88](https://tim.gremalm.se/wp-content/uploads/2012/03/Explodet-88-150x150.jpg)
![Explodet 89](https://tim.gremalm.se/wp-content/uploads/2012/03/Explodet-89-150x150.jpg)
![Explodet 90](https://tim.gremalm.se/wp-content/uploads/2012/03/Explodet-90-150x150.jpg)
![Explodet 91](https://tim.gremalm.se/wp-content/uploads/2012/03/Explodet-91-150x150.jpg)
Specs. and parts
- Case: a cheap aluminum-case
- Screen: a leftover from Andreas, Samsung SyncMaster940NW
- Computer: a leftover from Andreas, a minicase with 1GHz Celeron, 760MB SD-Ram, 4xUSB1.1, Firewire, IR-Com, CD-Drive
- Operationsystem is Windows XP Proffessional
- Software: Written in Visual Basic 6.0
- Interfaceboard: Velleman K8061, 33 input/outputs: including analogue / digital and + 1PWM output
- Relay-card: 8×12V Relays
- Battery: PB 12V 7,2Ah
- Ignite-coil: Nikrothal 80 0,7 mm 1 hg
Research at Chalmers Pyrotekniska Förening
Before launch-day I went to visit Chalmers Pyrotekniska Förening. They showed me their fireworks-launching-case, it had 50 manually trigged outputs. They also had a sequencer with 25 automatically trigged outputs.
![Explodet 93](https://tim.gremalm.se/wp-content/uploads/2012/03/Explodet-93-150x150.jpg)
![Explodet 94](https://tim.gremalm.se/wp-content/uploads/2012/03/Explodet-94-150x150.jpg)
![Explodet 95](https://tim.gremalm.se/wp-content/uploads/2012/03/Explodet-95-150x150.jpg)
![Explodet 96](https://tim.gremalm.se/wp-content/uploads/2012/03/Explodet-96-150x150.jpg)
![Explodet 97](https://tim.gremalm.se/wp-content/uploads/2012/03/Explodet-97-150x150.jpg)
![Explodet 98](https://tim.gremalm.se/wp-content/uploads/2012/03/Explodet-98-150x150.jpg)
![Explodet 99](https://tim.gremalm.se/wp-content/uploads/2012/03/Explodet-99-150x150.jpg)
Building process
It was a perfect start of the project: when we first arrived a big christmas-tree made out of coke-cans met our eyes.
![Explodet 07](https://tim.gremalm.se/wp-content/uploads/2012/03/Explodet-07-150x150.jpg)
Just before the project had started Andreas said: “I’ve 20″ wide screen to no use at home, wouldn’t it be nice to mount it inside?”
I asked him how wide it was. “Roughly 245mm” I went to measure the case “It would fit, the case is 248mm!”
We started out by placing the 20″ screen inside the case. It was a perfect fit!
We marked 4 screws in the screen with paint and then placed the screen inside the case. We then drilled holes were the painted marks.
![Explodet 08](https://tim.gremalm.se/wp-content/uploads/2012/03/Explodet-08-150x150.jpg)
![Explodet 09](https://tim.gremalm.se/wp-content/uploads/2012/03/Explodet-09-150x150.jpg)
![Explodet 10](https://tim.gremalm.se/wp-content/uploads/2012/03/Explodet-10-150x150.jpg)
![Explodet 11](https://tim.gremalm.se/wp-content/uploads/2012/03/Explodet-11-150x150.jpg)
![Explodet 12](https://tim.gremalm.se/wp-content/uploads/2012/03/Explodet-12-150x150.jpg)
![Explodet 13](https://tim.gremalm.se/wp-content/uploads/2012/03/Explodet-13-150x150.jpg)
![Explodet 14](https://tim.gremalm.se/wp-content/uploads/2012/03/Explodet-14-150x150.jpg)
The next step was to mount something to hold the case-lid up.
![Explodet 15](https://tim.gremalm.se/wp-content/uploads/2012/03/Explodet-15-150x150.jpg)
![Explodet 16](https://tim.gremalm.se/wp-content/uploads/2012/03/Explodet-16-150x150.jpg)
![Explodet 17](https://tim.gremalm.se/wp-content/uploads/2012/03/Explodet-17-150x150.jpg)
![Explodet 18](https://tim.gremalm.se/wp-content/uploads/2012/03/Explodet-18-150x150.jpg)
![Explodet 19](https://tim.gremalm.se/wp-content/uploads/2012/03/Explodet-19-150x150.jpg)
![Explodet 20](https://tim.gremalm.se/wp-content/uploads/2012/03/Explodet-20-150x150.jpg)
![Explodet 21](https://tim.gremalm.se/wp-content/uploads/2012/03/Explodet-21-150x150.jpg)
![Explodet 22](https://tim.gremalm.se/wp-content/uploads/2012/03/Explodet-22-150x150.jpg)
![Explodet 23](https://tim.gremalm.se/wp-content/uploads/2012/03/Explodet-23-150x150.jpg)
We then tested if the screen was working properly, it did. Also notice the mini-computer placed inside the case.
![Explodet 24](https://tim.gremalm.se/wp-content/uploads/2012/03/Explodet-24-150x150.jpg)
Andreas i starting on the PVC-pipes to the launching-ramp.
![Explodet 25](https://tim.gremalm.se/wp-content/uploads/2012/03/Explodet-25-150x150.jpg)
I started to build the relay-card. First I mounted a 12V 1A voltage-regulator UA7815.
![Explodet 26](https://tim.gremalm.se/wp-content/uploads/2012/03/Explodet-26-150x150.jpg)
![Explodet 27](https://tim.gremalm.se/wp-content/uploads/2012/03/Explodet-27-150x150.jpg)
![Explodet 28](https://tim.gremalm.se/wp-content/uploads/2012/03/Explodet-28-150x150.jpg)
![Explodet 29](https://tim.gremalm.se/wp-content/uploads/2012/03/Explodet-29-150x150.jpg)
Flying coke-can in a stream of air.
![Explodet 30](https://tim.gremalm.se/wp-content/uploads/2012/03/Explodet-30-150x150.jpg)
First part-layout-testing. Battery, computer, interfaceboard, relayboard.
![Explodet 31](https://tim.gremalm.se/wp-content/uploads/2012/03/Explodet-31-150x150.jpg)
The inner case bottom plate is made out of a old computor-chassi-side. I measured it up and started cutting, then i had to bend the plate in order to fit all the switches.
![Explodet 32](https://tim.gremalm.se/wp-content/uploads/2012/03/Explodet-32-150x150.jpg)
![Explodet 33](https://tim.gremalm.se/wp-content/uploads/2012/03/Explodet-33-150x150.jpg)
![Explodet 34](https://tim.gremalm.se/wp-content/uploads/2012/03/Explodet-34-150x150.jpg)
![Explodet 35](https://tim.gremalm.se/wp-content/uploads/2012/03/Explodet-35-150x150.jpg)
Before painting, I polished the plate down to the steel.
![Explodet 36](https://tim.gremalm.se/wp-content/uploads/2012/03/Explodet-36-150x150.jpg)
![Explodet 37](https://tim.gremalm.se/wp-content/uploads/2012/03/Explodet-37-150x150.jpg)
I painted it firey orage!
![Explodet 38](https://tim.gremalm.se/wp-content/uploads/2012/03/Explodet-38-150x150.jpg)
A hole for the air-flow to the computer felt necessary.
![Explodet 39](https://tim.gremalm.se/wp-content/uploads/2012/03/Explodet-39-150x150.jpg)
To make the construktion sturdy, I manufactured some side-pieces.
![Explodet 40](https://tim.gremalm.se/wp-content/uploads/2012/03/Explodet-40-150x150.jpg)
![Explodet 41](https://tim.gremalm.se/wp-content/uploads/2012/03/Explodet-41-150x150.jpg)
In the middle of te 3:rd building-day Peter came around to fix his Guitarhero-controller. We then watched Monsters VS. Aliens an when Peter inserted the audio-cable into his computer he destroyed the christmas-coke-tree. We rebuild it again.
![Explodet 42](https://tim.gremalm.se/wp-content/uploads/2012/03/Explodet-42-150x150.jpg)
![Explodet 43](https://tim.gremalm.se/wp-content/uploads/2012/03/Explodet-43-150x150.jpg)
![Explodet 44](https://tim.gremalm.se/wp-content/uploads/2012/03/Explodet-44-150x150.jpg)
The key-switches mounted.
![Explodet 45](https://tim.gremalm.se/wp-content/uploads/2012/03/Explodet-45-150x150.jpg)
Second part-layout-testing.
![Explodet 46](https://tim.gremalm.se/wp-content/uploads/2012/03/Explodet-46-150x150.jpg)
![Explodet 47](https://tim.gremalm.se/wp-content/uploads/2012/03/Explodet-47-150x150.jpg)
230V enclosure
![Explodet 49](https://tim.gremalm.se/wp-content/uploads/2012/03/Explodet-49-150x150.jpg)
![Explodet 51](https://tim.gremalm.se/wp-content/uploads/2012/03/Explodet-51-150x150.jpg)
![Explodet 52](https://tim.gremalm.se/wp-content/uploads/2012/03/Explodet-52-150x150.jpg)
![Explodet 55](https://tim.gremalm.se/wp-content/uploads/2012/03/Explodet-55-150x150.jpg)
Case-bottom-plate holes for switches, air-filter, mounting of banana-plugs
![Explodet 48](https://tim.gremalm.se/wp-content/uploads/2012/03/Explodet-48-150x150.jpg)
![Explodet 50](https://tim.gremalm.se/wp-content/uploads/2012/03/Explodet-50-150x150.jpg)
![Explodet 53](https://tim.gremalm.se/wp-content/uploads/2012/03/Explodet-53-150x150.jpg)
![Explodet 54](https://tim.gremalm.se/wp-content/uploads/2012/03/Explodet-54-150x150.jpg)
I had to bypass the ordinary computer-power-switch and mount it on the case-bottom-plate.
![Explodet 56](https://tim.gremalm.se/wp-content/uploads/2012/03/Explodet-56-150x150.jpg)
Mounting of switches
![Explodet 57](https://tim.gremalm.se/wp-content/uploads/2012/03/Explodet-57-150x150.jpg)
![Explodet 58](https://tim.gremalm.se/wp-content/uploads/2012/03/Explodet-58-150x150.jpg)
![Explodet 59](https://tim.gremalm.se/wp-content/uploads/2012/03/Explodet-59-150x150.jpg)
Mounting signal-cables and attaching the relay-card
![Explodet 60](https://tim.gremalm.se/wp-content/uploads/2012/03/Explodet-60-150x150.jpg)
![Explodet 61](https://tim.gremalm.se/wp-content/uploads/2012/03/Explodet-61-150x150.jpg)
Will the plate fit? Yes indeed! We can even close the case without the switches touching the screen. Thighty!
![Explodet 62](https://tim.gremalm.se/wp-content/uploads/2012/03/Explodet-62-150x150.jpg)
![Explodet 63](https://tim.gremalm.se/wp-content/uploads/2012/03/Explodet-63-150x150.jpg)
![Explodet 64](https://tim.gremalm.se/wp-content/uploads/2012/03/Explodet-64-150x150.jpg)
![Explodet 65](https://tim.gremalm.se/wp-content/uploads/2012/03/Explodet-65-150x150.jpg)
![Explodet 66](https://tim.gremalm.se/wp-content/uploads/2012/03/Explodet-66-150x150.jpg)
Andreas is making Nikrothal-coils that will ignite the fuses.
![Explodet 67](https://tim.gremalm.se/wp-content/uploads/2012/03/Explodet-67-150x150.jpg)
![Explodet 68](https://tim.gremalm.se/wp-content/uploads/2012/03/Explodet-68-150x150.jpg)
![Explodet 71](https://tim.gremalm.se/wp-content/uploads/2012/03/Explodet-71-150x150.jpg)
![Explodet 80](https://tim.gremalm.se/wp-content/uploads/2012/03/Explodet-80-150x150.jpg)
I making a pair of new USB-connectors, the old one burned up! 🙂
![Explodet 69](https://tim.gremalm.se/wp-content/uploads/2012/03/Explodet-69-150x150.jpg)
![Explodet 70](https://tim.gremalm.se/wp-content/uploads/2012/03/Explodet-70-150x150.jpg)
The fireworks the bought from Chalmers Pyrotekniska Förening!
![Explodet 72](https://tim.gremalm.se/wp-content/uploads/2012/03/Explodet-72-150x150.jpg)
![Explodet 73](https://tim.gremalm.se/wp-content/uploads/2012/03/Explodet-73-150x150.jpg)
![Explodet 74](https://tim.gremalm.se/wp-content/uploads/2012/03/Explodet-74-150x150.jpg)
Installing Visual Studio 6.0
![Explodet 75](https://tim.gremalm.se/wp-content/uploads/2012/03/Explodet-75-150x150.jpg)
Close-up on the switches!
![Explodet 76](https://tim.gremalm.se/wp-content/uploads/2012/03/Explodet-76-150x150.jpg)
In the making of the launching-ramp.
![Explodet 77](https://tim.gremalm.se/wp-content/uploads/2012/03/Explodet-77-150x150.jpg)
![Explodet 78](https://tim.gremalm.se/wp-content/uploads/2012/03/Explodet-78-150x150.jpg)
![Explodet 79](https://tim.gremalm.se/wp-content/uploads/2012/03/Explodet-79-150x150.jpg)
Squeezing the cables nice together.
![Explodet 81](https://tim.gremalm.se/wp-content/uploads/2012/03/Explodet-81-150x150.jpg)
Erik and Erik came around early at the evening of new years eve to check on the progress.
![Explodet 82](https://tim.gremalm.se/wp-content/uploads/2012/03/Explodet-82-150x150.jpg)
The final touch on Explodet was the letters and the stickers. Behold!
![Explodet 83](https://tim.gremalm.se/wp-content/uploads/2012/03/Explodet-83-150x150.jpg)
![Explodet 84](https://tim.gremalm.se/wp-content/uploads/2012/03/Explodet-84-150x150.jpg)
![Explodet 85](https://tim.gremalm.se/wp-content/uploads/2012/03/Explodet-85-150x150.jpg)
![Explodet 86](https://tim.gremalm.se/wp-content/uploads/2012/03/Explodet-86-150x150.jpg)
![Explodet 87](https://tim.gremalm.se/wp-content/uploads/2012/03/Explodet-871-150x150.jpg)